Heavy Industry Wiring Harnesses

Aftermarket and custom electrical designs for the toughest terrain.

Innovative services increasing industry efficiency

Save money, reduce downtime and improve productivity with Harness Master NSW’s heavy industry electrical solutions. From civil construction projects to managing large logistical fleets, our team provide reliable and high-quality equipment to help you keep things moving smoothly.

Whether you need a custom solution or assistance with aftermarket parts, we offer simple and complete designs, backed by comprehensive testing, documentation and ongoing support and maintenance. Contact us today to revolutionise your heavy equipment wiring.

Durable solutions for tough conditions

Whether battling dust, moisture or excessive vibrations, our heavy equipment wiring offers a robust and durable solution for challenging conditions. Offering resistance to wear and corrosion, our electrical solutions help to minimise your downtime while saving you money on maintenance costs. Ensuring compliance with industry standards and regulations, all our products also come with advanced safety features to help protect your equipment and crew.

Heavy Automotive Wiring

From mining to large fleet transportation, the Harness Master NSW team offer complete auto wiring solutions for heavy movers. Our extensive manufacturing capabilities and high-quality designs ensure you can keep things running smoothly with minimised downtime and unexpected breakdowns. 

Comprehensive Aftermarket Support

Need help with aftermarket systems? At Harness Master NSW, we can help you replace old or discontinued parts for your heavy equipment or vehicles. Our complete packages offer simple but reliable solutions, with the ability to upgrade your existing setup, to ensure you keep moving, all ways.

Industrial Marine Solutions

When operating in the harsh conditions of ocean environments, you need tough equipment to keep you moving. Our team provide superior durable wiring solutions built to withstand destructive elements. Whether you’re looking to maintain, improve or upgrade, Harness Master NSW are here to handle your heavy marine wiring harness needs.

Why Work With Us?

  • Low cost, high quality products
  • Increased reliability
  • Minimised downtime
  • Innovative solutions
  • Breakdown support
  • Simple installation and maintenance
  • MDG-15 compliant
  • Short lead time

Have peace of mind knowing you’ll always receive top-quality results within your budget when you work with Harness Master NSW. With upfront and transparent pricing, customisable and innovative design and manufacturing capabilities, plus on-going after-sales support, our experienced team are here to keep you moving, all ways.

Manufacturers and fabricators

Comprehensive design and production of manufactured parts and products

Bespoke services backed by experience

From prototypes to complete production, the Harness Master NSW team offers superior manufacturing and fabricating solutions for your wiring harness needs. Using high-quality materials and thorough testing protocols, we deliver reliable electrical solutions backed by extensive experience and knowledge.

Whether you need help with initial product drafting or a more efficient and reliable production solution, our team can provide innovative and customised support for your unique needs. Contact us today to discover how Harness Master NSW can help enhance your manufacturing capabilities.

 

Improved Production Solutions for HMS Group

The Harness Master NSW team provided HMS Group with a production-ready vehicle prototype that was simple, reliable and cost-effective to manufacture, ready to tackle harsh firefighting, military and mining environments.

Read the Case Study

 

Comprehensive & cost effective

Improve the productivity and reliability of your production and fabrication capabilities with Harness Master NSW. Along with our superior quality parts, all our solutions come complete with comprehensive documentation, designs, schematics, drawings and test results, ensuring any ongoing service or maintenance is made quick and simple, saving you time and money.

Prototyping

Have a product idea in mind but need help ensuring the electrical details while meeting industry standards? We can bring your ideas to life and develop innovative solutions, no matter the challenge. Talk to our team about our prototype creation capabilities.

End-to-End Production

From the initial draft to the finished product, the Harness Master NSW team offers complete production capabilities for your electrical needs. All our products are easy to use, install and maintain while offering long-lasting and unmatched high-quality performance.

Quality Testing & Assurance

Every product and production process is backed by our rigorous quality assurance testing. Using only superior, high-quality materials, our team’s extensive knowledge and experience ensures you receive the most reliable solution on the market.

Why Work With Us?

  • Low cost, high quality products
  • Increased reliability
  • Minimised downtime
  • Innovative solutions
  • Breakdown support
  • Simple installation and maintenance
  • MDG-15 compliant
  • Short lead time

Have peace of mind knowing you’ll always receive top-quality results within your budget when you work with Harness Master NSW. With upfront and transparent pricing, customisable and innovative design and manufacturing capabilities, plus on-going after-sales support, our experienced team are here to keep you moving, all ways.

Original Equipment Manufacturers (OEMs)

We have developed bespoke solutions for some of the world’s largest OEM companies including Caterpillar, Komatsu, Hitachi, Penske Power Systems, and Cummins.

Mining Wiring Harness Solutions

Durable electrical equipment to keep you operating, all ways.

Keep your fleet moving

From conveyor belt wiring to custom mining machinery and vehicle solutions, Harness Master NSW will keep your mine site up and running with our high-quality electrical wiring harnesses. Whether you’re looking for an OEM alternative or need a one-off custom creation, all our products are built to withstand harsh environmental conditions, including excessive dirt, chemicals, oils, fluids, moisture and high vibrations.

Working collaboratively with all of our clients, our team ensures your downtime is minimised and productivity is optimised. With on-site or workshop service options and the ability to deliver small or large production volumes, we help keep your fleet operating in a way that suits you. Contact our team today to discover the Harness Master NSW difference.H2: Streamlined supply chain for Glencore mine

Through the redeveloping of their parts and maintenance program, our team was able to help Bulga Mine’s maintenance planners and supervisor to create a bespoke, turn-key solution for increased reliability, availability and conformity across their fleet.

Read the Case Study

Multi-faceted service solutions

At Harness Master NSW, we offer fleet and vehicle fit-out service options to suit both industry requirements and customer needs. No matter how large or small, our team are experts in fitting custom applications and products, cab overhauls and refurbishments. With workshop, on-site or even self-install options, we ensure your equipment is kept up and running as efficiently and conveniently as possible.

OEM Alternatives

At Harness Master NSW, we build high-quality OEM (Original Equipment Manufacturer) alternative wiring harnesses to keep your important equipment up and running. Whether you need exact specifications, looking for a discontinued part or want to customise to your unique requirements, our experienced team is here to help.

Custom Solutions

At Harness Master NSW, we can design and manufacture custom wiring harnesses and cable assemblies to suit your specifications, modifications and unique needs. Our experienced team of trusted custom wire harness manufacturers can help you build an innovative solution that is not only long-lasting but also easy to install, maintain and service.

Why Work With Us?

  • Low cost, high quality products
  • Increased reliability
  • Minimised downtime
  • Innovative solutions
  • Breakdown support
  • Simple installation and maintenance
  • MDG-15 compliant
  • Short lead time

Have peace of mind knowing you’ll always receive top-quality results within your budget when you work with Harness Master NSW. With upfront and transparent pricing, customisable and innovative design and manufacturing capabilities, plus on-going after-sales support, our experienced team are here to keep you moving, all ways,

Our Design and Manufacturing Process

We ensure all our clients receive high quality and reliable products with our quality assured design and manufacture process.

Assess the application and purpose of the product to identify its function and its place in the greater machine assembly.

Assess the operating environment where the harness will be fitted or operate, taking into account factors such as load, heat, exposure to fluids, movement, vibration, and element exposure.
Apply our strict design and product standards to deliver a customised solution which optimises performance, installation, maintenance and serviceability for the harness application and operating environment.

Bring Us Your Challenge

Know what you want but not sure how to do it? Trust one of Australia’s leading wiring harness manufacturers to bring your idea to life with quality, innovative and custom designs and builds.

 

Oil & Gas

Reliability, durability and high-quality performance for critical operations.

High performance in harsh environments

At Harness Master NSW, our team knows what it takes to build wiring harness solutions for the unique requirements of the oil and gas industry. From pumping systems and communication devices to essential monitoring and control infrastructure, our custom electrical equipment is built to withstand the extreme conditions of exploration and extraction.

Every product we design, manufacture, install and service undergoes a rigorous, multi-stage quality assurance process. We ensure your turn-key solution is reliable and durable, even in offshore environments. Our wiring harness kits help to streamline your processes while offering insulation against corroding and abrasive elements. Contact our team today.

No challenge to great

We know a one-size-fits-all solution doesn’t work. Our experienced team pride themselves on their ability to create custom products to suit your unique needs. At Harness Master NSW, no matter how large, small or challenging the task, we’re here to help you find the electrical solution you need.

Oilfield Wiring Harnesses: Built for any condition

Optimising your oilfield operations is essential to ensuring consistent and efficient production. Our custom wiring harness solutions support a wide range of oil and gas equipment, including drilling rigs, communication devices and pumping systems, and help to keep production reliable even in harsh conditions.

Monitoring and Control

Enhance your mining infrastructure with a Harness Master NSW wiring solution. Our ability to create custom monitoring and control systems, with support for control panels, sensors and telemetry devices, ensures you always have complete and real-time management of your operations.

Why Work With Us?

  • Low cost, high quality products
  • Increased reliability
  • Minimised downtime
  • Innovative solutions
  • Breakdown support
  • Simple installation and maintenance
  • MDG-15 compliant
  • Short lead time

Have peace of mind knowing you’ll always receive top-quality results within your budget when you work with Harness Master NSW. With upfront and transparent pricing, customisable and innovative design and manufacturing capabilities, plus on-going after-sales support, our experienced team are here to keep you moving, all ways,

Our Design and Manufacture Process

We ensure all our clients receive high quality and reliable products with our quality assured design and manufacture process.

Assess the application and purpose of the product to identify its function and its place in the greater machine assembly.

Assess the operating environment where the harness will be fitted or operate, taking into account factors such as load, heat, exposure to fluids, movement, vibration, and element exposure.
Apply our strict design and product standards to deliver a customised solution which optimises performance, installation, maintenance and serviceability for the harness application and operating environment.

Bring Us Your Challenge

Know what you want but not sure how to do it? Trust one of Australia’s leading wiring harness manufacturers to bring your idea to life with quality, innovative and custom designs and builds.

 

Government Wiring Harness & Service Support

Supporting local, state and federal projects at every step.

Fleet and electrical solutions

Offering simple and seamless management and coordination of all trades and vendors, the Harness Master NSW team offers end-to-end support for local, state and federal government projects. Our engineering capabilities, practical field experience and trade-based expertise ensure we can deliver a diverse range of high-impact solutions for a broad spectrum of applications.

From fleet support to complete and scalable manufacturing solutions, our team offers reliable and durable electrical solutions, delivered on time. Contact us today to discover how Harness Master NSW can help you with your next project.

Unmatched quality & flexibility

From prototypes to full production runs, our straightforward government wire harness solutions offer reliability for a broad range of services and applications.

Our robust quality assurance testing ensures high quality performance and robust durability, no matter the environment.

Fleet Servicing & Support

Whether it’s a daily use company car or important emergency transportation, ensure your vehicles are always ready to perform with Harness Master NSW’s government fleet management, servicing and support. Our experienced engineers ensure your vehicles are fitted and maintained using the highest quality products and tradesmanship, minimising unexpected breakdowns and downtime.

Complete Manufacturing Solutions

From the initial draft design to the finished product, Harness Master NSW offers our government clients complete support throughout the development process. Our unique ability to handle every aspect, including the management of any external vendors, allows us to develop unique and innovative solutions to suit industry standards and specifications.

Scalable Customisation Capabilities

Whether you’re building a small prototype or looking for support with a large project or production run, our team is here to help. At Harness Master NSW, we can create bespoke custom solutions to suit a range of needs and applications. Offering high-quality designs backed by over 75 years of electrical experience, our team excel in tackling challenges where others can’t.

Why Work With Us?

  • Low cost, high quality products
  • Increased reliability
  • Minimised downtime
  • Innovative solutions
  • Breakdown support
  • Simple installation and maintenance
  • MDG-15 compliant
  • Short lead time

Have peace of mind knowing you’ll always receive top-quality results within your budget when you work with Harness Master NSW. With upfront and transparent pricing, customisable and innovative design and manufacturing capabilities, plus on-going after-sales support, our experienced team are here to keep you moving, all ways.

 

Commercial

Commercial clients across Australia value our practical field, engineering, and trade-based experience. It ensures we scope, design, test and manufacture products based on an in-depth knowledge of what works.

Transport Wiring Harness Solutions

Innovations and real-time insights for your fleet.

Transportation electrical harness suppliers

Whether it’s a truck, bus, train or special purpose vehicle, Harness Master NSW offers complete and custom electrical systems for the transport industry. Our renowned design and manufacturing capabilities deliver high-quality solutions and our innovations can provide real-time insights to help maintain efficient operation.

From prototyping and customised assembly solutions to complex body harnesses and end-to-end installations, our experienced team deliver designs that can be adapted to suit the special requirements of any vehicle or piece of machinery. Contact our team today to keep your wheels moving.

Remote Engine Monitoring for Penske Rail

Creating a custom wire harness and ‘for purpose’ enclosure, our team helped the global engineering and power supplier to the rail industry improve productivity and efficiency by more effectively identifying concerns before they could cause issues or breakdowns.

Read the Case Study

Efficient, reliable, dependable

All our manufactured wire harnesses, including custom designs, are thoroughly organised and labelled. This ensures any future services, maintenance or reordering is quick and easy. Our team is here to help minimise your downtime and costs with long-lasting and durable solutions that meet industry standards.

Prototyping

Whether you need help finalising an effective design or are stuck for a solution, Harness Master NSW can help with our prototyping capabilities. Our team will take on any challenges and develop innovative outcomes while ensuring our designs meet industry standards and regulations.

Customisation & Kits

Whether you’re looking for a complete custom creation or an easy-to-install and maintain harness kit, we have you covered. As leading transportation electrical harness suppliers, our team offers production capabilities and product solutions to suit any vehicle need.

Quality Testing & Assurance

Every product and production process is backed by our rigorous quality assurance testing. Using only superior, high-quality materials, our team’s extensive knowledge and experience ensures you receive the most reliable solution on the market.

Why Work With Us?

  • Low cost, high quality products
  • Increased reliability
  • Minimised downtime
  • Innovative solutions
  • Breakdown support
  • Simple installation and maintenance
  • MDG-15 compliant
  • Short lead time

Have peace of mind knowing you’ll always receive top-quality results within your budget when you work with Harness Master NSW. With upfront and transparent pricing, customisable and innovative design and manufacturing capabilities, plus on-going after-sales support, our experienced team are here to keep you moving, all ways,

Our Design and Manufacturing Process

We ensure all our clients receive high quality and reliable products with our quality assured design and manufacture process.

Assess the application and purpose of the product to identify its function and its place in the greater machine assembly.

Assess the operating environment where the harness will be fitted or operate, taking into account factors such as load, heat, exposure to fluids, movement, vibration, and element exposure.
Apply our strict design and product standards to deliver a customised solution which optimises performance, installation, maintenance and serviceability for the harness application and operating environment.

Bring Us Your Challenge

Know what you want but not sure how to do it? Trust one of Australia’s leading wiring harness manufacturers to bring your idea to life with quality, innovative and custom designs and builds.

 

Agriculture Wire Harness Solutions

Designing and manufacturing electrical components for Australia’s agricultural sector.

Supporting essential Australian industry

At Harness Master NSW, we offer a range of electrical solutions for Australia’s agriculture industry to improve efficiency and productivity. From irrigation system and planter wiring to equipment parts and repair, our expert team can create custom solutions for all farming needs, no matter how big or small.

As one of Australia’s leading agricultural wire harness suppliers, we aim to not only help you meet your goals but also work together to innovate and improve farming practices. With over 75 years of experience in wiring design, manufacturing and installation, contact us today to elevate your agricultural practices.

The future of farming with SwarmFarm Robotics

When our team was approached by SwarmFarm Robotics to design a full electrical schematic for their latest unique farming innovation, we jumped at the chance to help improve the efficiency and productivity of Australia’s agricultural industry. Our team continues to support SwamFarm’s growth, ensuring their customers have continual access to their equipment and after-sales support. Read the case study.

 

Keeping farmers in the field

From our wide range of in stock cables and wires assemblies to custom capabilities and OEM replacements (even for discontinued models and products), Harness Master NSW is here to help keep you up and running. No matter how large or complex, all our harnesses are easy to install and come with ongoing support, ensuring you get the most of your equipment and remain focused on what matters most.

  •  Irrigation System Setup
  • Farming Equipment Repair, Parts & Solutions
  • Livestock Handling & Equipment Wiring
  • Custom Electrical Agriculture Designs

 Why Work With Us?

  • Low cost, high quality products
  • Increased reliability
  • Minimised downtime
  • Innovative solutions
  • Breakdown support
  • Simple installation and maintenance
  • MDG-15 compliant
  • Short lead time

Have peace of mind knowing you’ll always receive top-quality results within your budget when you work with Harness Master NSW. With upfront and transparent pricing, customisable and innovative design and manufacturing capabilities, plus on-going after-sales support, our experienced team are here to keep you moving, all ways.

 

Defence Force Wiring Harnesses

Innovative and bespoke electrical design solutions supporting defence forces around the world.

Designed and manufactured to mil-spec

At Harness Master NSW, we offer end-to-end manufacturing for military specification wire harnesses. Designing solutions for a range of defence equipment, including reliable and cost-effective military vehicle wiring harnesses, our innovative products can be created to suit strict military specifications. 

Our team engineers robust solutions to withstand even the most challenging deployments, tackling extreme weather conditions that typically lead to operational failures. Backed by our rigorous quality assurance testing, our simplified but high-quality solutions ensure ongoing supply is streamlined for tight deadlines.

Supporting the Australian Defence Force and allies with Bale Defence

Harness Master NSW was engaged by Bale Defence, a family-owned engineering company committed to supporting Australian troops, to build a robust electrical system for their Rough Terrain Vehicle prototype.

Read the Case Study

Superior durability, reliability & performance

From the sky to the sea, Harness Master NSW offers comprehensive and high-quality products that comply with some of the toughest industry regulations. Offering dependable communication and operation, our military wiring harness solutions support rapid response, quick decision-making and durability in harsh environments, ensuring reliability in high-stake situations. Always on top of the latest industry trends and advances, our team can keep you equipped with everything you need for optimal performance in the field.

  • Military Vehicle Kits
  • Military Grade Cables & Connectors
  • Subsystems
  • Portable Power
  • Prototyping & Support

Why Work With Us?

  • Low cost, high quality products
  • Increased reliability
  • Minimised downtime
  • Innovative solutions
  • Breakdown support
  • Simple installation and maintenance
  • MDG-15 compliant
  • Short lead time

Have peace of mind knowing you’ll always receive top-quality results within your budget when you work with Harness Master NSW. With upfront and transparent pricing, customisable and innovative design and manufacturing capabilities, plus on-going after-sales support, our experienced team are here to keep you moving, all ways.